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Linear-motor-drive, precision wire-cut EDM
AP200L
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This model is designed to meet with the growing "ultra-precision-machining" for the precision products requiring higher and higher precision machining.
"AP200L" realizes ultra-high-precision machining thanks to linear motors on 4 axes and high-rigidity cross-roller guides, developed and manufactured by Sodick. You can select the most suitable machine type from three different specifications based on a dielectric fluid of water, oil and water/oil, in accordance with your machining condition. The "LQ power" unit capable of directly importing 3-D solid models realizes optimum workmanship surpassing the expertise of veteran operators to help your manufacturing. |
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- Newly developed power unit, "LQW1" Power Supply, integrating 3-D solid models
3-D solid models automatically define optimum machining conditions to enable unmanned operation and significant saving of manpower.
- Machine performance to the extremes of precision, functionality and quality
The linear-motor drive on 4 axes, high-rigidity cross-roller guides with minimum friction and unique Super PIKA circuit for ultra-fine fishing realize machining to an excellent precision.
- Various machining requirements are satisfied by the different dielectric fluid of either water, oil or water/oil
The lineup of three machine types satisfies a wide variety of machining methods: water machining excellent in machining speed, oil machining suitable for fine machining and water/oil machining versatile both in machining speed and accuracy.
- Maintenance-free design
The linear-motor drive without ball screws eliminating the torsion and wear of the drive system components and the use of ceramics for main structural components maintain high machining precision over a long period.
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| Max. travel of X,Y,Z axes (mm) |
220 × 150 × 120 |
| Max. travel of U,V axes (mm) |
35 × 35 |
| Taper angle |
±7º (thickness: 100 mm) |
Max. machining size
(width × depth × height) (mm) |
300 × 270 × 100 |
| Max. weight of workpiece (kg) |
50 |
| Machine tool dimensions (width × depth × height) (mm) |
Water type |
1915 × 2695 × 2065
(including power unit and service tank) |
| Oil type |
1915 × 2580 × 2065
(including power unit and service tank) |
| Water/oil type |
1915 × 2305 × 2065
(including power unit and service tank) |
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Thick workpiece machining using Φ0.03mm wire
Thanks to the high dynamic responsiveness of Sodick linear motor, it is now possible to cut a thick Workpiece using this wire.
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| Wire diameter |
Φ0.2, 0.03 mm |
| Workpiece material |
G5 (cemented carbide) |
| Workpiece thickness |
80 mm |
| Module |
0.14, 0.80 |
| Surface finish |
0.40 μm Rz |
| Machining time |
31 h |
| Dielectric fluid |
Oil |
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S-PIKA-W achieves the best surface finish on a thick workpiece.
Best surface finish of thick workpiece using S-PIKA-W.
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| Wire diameter |
Φ0.2 mm (brass) |
| Workpiece material |
JIS SKD11 |
| Workpiece thickness |
80 mm |
| Surface finish |
0.56 μm Rz |
| Machining time |
6 h 50 min |
| Dielectric fluid |
Water |
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Punching machining with Φ0.1 mm wire
Straightness of 0.0015 mm is achieved with dovetail groove of 0.
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| Wire diameter |
Φ0.1 mm |
| Workpiece material |
JIS SKD11 |
| Workpiece thickness |
40 mm |
| Neck width |
0.1 mm |
| Barrel amount |
0.0015 mm/side |
| Surface finish |
0.88 μm Rz |
| Machining time |
2 h 52 min |
| Dielectric fluid |
Oil |
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Thick interlocking gear using Φ0.1mm wire
The high dynamic responsiveness of Sodick linear motor ensures distortion-free machining And a high-precision finished part.
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| Wire diameter |
Φ0.1 mm |
| Workpiece material |
G5 (cemented carbide) |
| Workpiece thickness |
70 mm |
| Module |
0.2 |
| Clearance |
0.0035 mm |
| Surface finish |
0.34 μm Rz |
| Convex machining time |
16 h 55 min |
| Concave machining time |
20 h 50 min |
| Dielectric fluid |
Oil |
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Interlock of connector
Interlock of complex-shaped connector using Φ0.05mm.
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| Wire diameter |
Φ0.05 mm |
| Workpiece material |
G5 (cemented carbide) |
| Workpiece thickness |
5 mm |
| Clearance |
0.003 mm |
| Surface finish |
0.36 μm Rz |
| Convex machining time |
17 h 07 min |
| Concave machining time |
13 h 59 min |
| Dielectric fluid |
Oil |
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*Sales model may differ depending on the market.
Please contact your sales representative for details.
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