Product Line
All-ceramic, linear-motor-drive, ultra-high-precision wire-cut EDM
EXC100L
EXC100L
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Ultra-high-precision machine evolved through pursuit of nanometer-scale accuracy, realizing minimum driving distance of 10 nm
For the first time in the world, "EXC100L" is equipped with a totally no-contact X-Y orthogonal table with the Sodick-made air bearings, Ceramic Air Sliders, and linear motors.  Furthermore, its minimum driving distance of 10 nm, made possible through combination with a high-resolution linear scale, supports stable ultra-high-precision machining.  The optimum workmanship surpassing the expertise of veteran operators helps your manufacturing.

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Main Features

  • Newly developed power unit, "LQW1"Power Supply, integrating 3-D solid models
    3-D solid models automatically define optimum machining conditions to enable unmanned operation and significant saving of manpower.
  • Minimum table driving distance of 10 nm
    This model is equipped, for the first time in the world, with a totally no-contact X-Y orthogonal table with the Sodick-made air bearings, Ceramic Air Sliders, and linear motors.  What is more, the combination with a high-resolution linear scale realizes a minimum table driving distance of 10 nm.
  • High-performance dielectric fluid cooler as standard equipment
    A high-performance dielectric fluid cooler provided as standard equipment supports stable ultra-high-precision machining.
  • Ceramics applied to main structural components
    The linear-motor drive without ball screws that eliminates the torsion and wear of the drive system components and the ceramics applied to main structural components maintain high machining precision over a long period.

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Specification
Max. travel of X,Y,Z axes (mm) 100 × 120 × 100
Max. travel of U,V axes (mm) 20 × 20
Taper angle ±6º (thickness: 60 mm)
Max. machining size
(width × depth × height) (mm)
150 × 150 × 60
Max. weight of workpiece (kg) 10 (including jigs, etc.)
Machine tool dimensions
(width × depth × height) (mm)
2280 × 1830 × 1990
(including power supply unit and service tank)
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Workpiece Samples
Micro-gear machining using Φ0.02mm wire
The high dynamic responsiveness of Sodick motors ensure distortion-free machining and a high-precision finished part.
Workpiece Samples
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Wire diameter Φ0.20 mm
Workpiece material G5 (cemented carbide)
Workpiece thickness 6 mm
Module 0.026
Surface finish 0.70 μm Rz
Machining time 1 h 15 min
Dielectric fluid Oil

Chemical fiber nozzle machining
Chemical fiber nozzle machining using fine wire of Φ0.03mm(initial hole: Φ0.065mm).
Workpiece Samples
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Wire diameter Φ0.03 mm
Workpiece material JIS SUS
Workpiece thickness 0.8 mm
Slit width 0.060, 0.100 mm
Surface finish 0.60 μm Rz
Machining time 6 to 30 min per nozzle
Dielectric fluid Oil

Vortical shape machining with ultra-thin wire
Spiral machining with fine wire, Φ0.03mm.
Workpiece Samples
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Wire diameter Φ0.03 mm
Workpiece material Copper
Workpiece thickness 1.3 mm
Surface finish 0.80 μm Rz
Machining time 2 h 13 min
Dielectric fluid Oil

*Sales model may differ depending on the market.
  Please contact your sales representative for details.
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