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Ceramics

Computerized numerical control (CNC) unit, the brain of Sodick's product.
A CNC unit extracts the best performance of Sodick's products as an excellent control tower.


About Ceramics

Component samples used for EDM
Component samples used
For EDM
Ceramics is a material indispensable for ultra-precision machining because of its extremely small thermal expansion coefficient.  Sodick owns technologies for producing ceramic products that support high-precision positioning such as high-rigidity machine structural components and hydrostatic bearings.  Sodick's machines have light-weight and high-rigidity structure thanks to their key components made of proprietary ceramic products (FINEXCERA series) that have good electrical insulating properties, essential for the material of an electromechanical machine, in addition to the advantages of being hard, light-weight and resistant to heat and wear.

Main Features

Features of Ceramics
Features of Ceramics
Sodick can supply the FINEXCERA series ceramic products, which consist mainly of three kinds of materials, namely, alumina (Al2O3), zirconia (ZrO2) and silicon nitride (Si3N4), in the forms of unprocessed materials to finished products in accordance with customers' requirements.
Sodick continues to develop ceramic products making the most of the excellent material properties.

Background of Development

Square Air Slide Guide
Square Air Slide Guide
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A CNC unit, or a With a temperature rise by 1ºC, the length of a 1-m-long steel material expands by 10 μm, and when a work piece is machined on a wire-cut electrical discharge machine having key components made of steel, the center position of the wire shifts from the originally desired position.  In contrast, the thermal expansion coefficient of ceramics is one-third or less that of steel.
Sodick's research activities led to a conviction that ceramics was the best material for the arms of an electrical discharge machine, but no companies produced ceramics for the application at that time, and therefore, Sodick embarked upon the production of ceramics for electrical discharge machines on its own.
At the beginning, the company produced mechanical components of ceramics required for its products only, but in view of great demands for similar ceramic products, the ceramics production division of Sodick was reorganized as a separate group company, "Sodick New Material".  The ceramics company, now called "Sodick EMG", not only produces the components of Sodick's machines but also supplies materials to the manufacturers of products such as measuring devices and semiconductor production facilities.


Fields of Application and Reference Data

Structural members of alumina ceramics (PDF 291 KB)
Pagetop